Built to Fit, Built to Last
Whether you're protecting medical vials, organizing tactical equipment, or outfitting an RV, we cut every insert with precision and care, down to the millimeter.
Custom CNC Foam Cutting
We use advanced CNC routing to create precise, clean cut foam inserts up to 4 inches thick. No glue. No bonding layers. Just durable custom fit protection for your equipment.
3D CAD Design & Prototyping
Need a one of a kind layout? We create detailed digital mockups and renderings so you can see your design before it’s made. We also offer physical prototypes for testing.
Small Batch & One Off Production
Whether it’s a single custom insert or a short production run, we offer flexible solutions without sacrificing quality or accuracy.
Cut a Path with us
Got gear that needs a perfect fit?
Tell us what you’ve got, what it goes in, and what you’re after. We’ll handle the rest.
How we work:
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CNC-cut inserts with accuracy down to .004 inches
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CAD design and 3D modeling
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3D printed parts for specific fit and form
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One-on-one consultation, online and in person
We work mostly with Pelican, Nanuk, StatPack, and even custom built wood cases, always tailoring the project to the real world needs of every client.
No layers. No glue seams.
Benchmade
“Custom Fit Solutions has been incredible to work with! They’ve created beautiful awards and custom gifts for our sales team that truly stand out. The team is easy to work with, gives us full creative control, and always brings fresh, outside-the-box ideas to the table. On top of that, their pricing is very reasonable for the quality and attention to detail they deliver. Highly recommend!"
- Deedra R.
Red, White and Branded
"I’ve had the pleasure of working with Kurt Pothast of Custom Fit Solutions for several years, and he has consistently exceeded my expectations. His reliability and professionalism make him a trusted partner, and the quality of his work is always outstanding. Kurt & Mike's creativity and imagination bring a unique edge to every project, resulting in solutions that are both innovative and meticulously crafted."
- Greg H.
STATPACKS
“Working with the talented team at Custom Fit Solutions has been absolutely amazing. The finished product is always a 10, but it’s what they do to help you arrive at the ideal design is the truly special part. While my industry is rather niche, it just so happens that one of the owners is a Firefighter/Paramedic and basically does all of our thinking and designing - their team solves problems thoughtfully, expeditiously and with genuine concern that your project is perfect.”
- Andrew T.